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How to Make a Fitted Face Mask with FREE Pattern

Jane and Sonja
Simple step-by-step tutorial for making a fitted face mask with printable pattern.
4.84 from 12 votes

Ingredients
  

  • Fitted Mask Pattern with or without filter opening
  • Flat tightly woven fabric 100% cotton or 100% polyester
  • ¼” Flat elastic
  • Sewing Machine
  • Fabric Scissors

Instructions
 

  • Cut out the pattern pieces on fabric.
  • Cut two pieces of elastic 5” long.
  • For Mask WITH filter opening, Sew the small side panel to the inner facing piece aligning the small dots.
  • Sew the panels together leaving a gap unstitched between the two dots.
  • Press the seam open with an iron and edge stitch the filter opening to hold seam allowance in place.
  • Next, align the inner facing pieces and outer mask pieces with RIGHT sides together and sew along the curve with a ¼” seam allowance.
  • Sew the ends of the elastics to the sides (on the RIGHT side of the fabric) forming loops.
  • Align the two layers (inner facing with filter opening and outer fask pieces) with RIGHT sides together and stitch all around the perimeter with a ¼” seam allowance.
  • Turn the mask inside out through the filter opening and press seams flat with an iron.
  • Edgestitch around the perimeter.
  • For Mask WITHOUT filter opening, align the inner facing pieces and outer mask pieces with RIGHT sides together and sew along the curve with a ¼” seam allowance.
  • Sew the ends of the elastics to the sides (on the RIGHT side of the fabric) forming loops.
  • Align the two layers (inner facing with filter opening and outer fask pieces) with RIGHT sides and stitch all around the perimeter with a ¼” seam allowance leaving a 3” gap.
  • Turn the mask inside out through the 3” gap and press seams flat with an iron.
  • Edgestitch around the perimeter and stitch the opening closed to finish.
Keyword face mask, sewing
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